4 in 1 non-carbonated juice Pulp Piston Filling monoblock Machine 304 stainless steel

4 in 1 non-carbonated juice Pulp Piston Filling monoblock Machine 304 stainless steel

Specifications:

Description:

4-in-1 filling monoblock is innovated and designed for the requirement of non-carbonated juice pulp.

Rinsing, pulp filling, juice filling and capping are integrated into one machine. The machine is automatically controlled and applied to fill orange juice in the PET bottle. Granule filling employs new-style measuring cup ration to ensure that each bottle is well-distributed. This machine is made of high quality SUS304 material and the main parts use numerical control machine precise processing. The whole machine adopts advanced photoelectricity to examine the working condition of each part. The filling and capping will be stopped automatically when there is no bottle. Simple human-machine interface is used in this equipment. Its main functions are as follows:

1) Bottle feeding employs pneumatic conveying device and suspending bottle-neck clamping design, so that the bottle loading is fast and the bottle shapes will not be changed.

2) Bottle rinsing adopts advanced bottle-neck clamping technology to avoid contact with the thread, making the products healthier. Bottle conveying also uses bottle-neck clamping technology, and thus there is no need to adjust the height while changing bottle shape, only to change the shied related with bottle diameter.

3) Granule filling employs measuring cup ration to ensure that each bottle is well-distributed.

4) Capping introduces French instant catch-cap technology.

5) Both host PLC and inverter are from famous international companies, such as Mitsubishi, Omron and so on.

Applications:

PET bottles with all volumes and shapes for juice, milk, vitamin drinks, functional beverage with particles, flesh, pulp, fruit pieces, etc.

Main features

1. Rinser

Bottles on the pneumatic conveying rail are sent to the rinsing machine (one part of the 4-in-1 granule filling machine) through bottle split star wheel. There are stainless steel grabs on the rotational wheel of rinsing machine. Those grabs clamp the bottle-neck and then turn over 180° along the lead rail to make the bottles downward.
In a particular area of rinsing machine, the specially made nozzle sprays rinsing water to wash the inside of bottles as well as the outside. After rinsing and draining, bottles turn over 180° along the lead rail.

Features:
All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean
304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
304 stainless steel washing pumps

2. Pulp Filler

The cleaning bottles are led to the granule filling machine by the bottle rinsing machine. Bottles in the granule filling machine are clamped by the bottle-neck pallet and they can well achieve rise and fall under the effect of cam.
Granule filling machine uses gravity filling method. As the bottle rises, the filling valve opens and begins to fill. Filling finishes when there is no material in the measuring glass.

Features:
Adopted the measuring cup filling nozzle, dosing in supper high precision
Juice blender in-build, ensure pulp juice uniform filling
All 304 stainless steel contact parts & liquid tank
No bottle no filling

Juice Filler

After granule filling, the bottles are led to the juice filling machine through the transition track wheel. Bottles in the juice filling machine are clamped by the bottle-neck pallet and they can well achieve rise and fall under the effect of cam.
Juice filling machine uses gravity filling method. As the bottle rises, filling valve opens and begins to fill. Filling finishes when the material rises to the position where the gas hole is stemmed. After the juice filling, bottles fall and depart from the filling valve and then enter the capping machine through the transition track wheel.

Features:
Gravity style normal pressure filling nozzle
All 304 stainless steel contact parts
No bottle no filling

3. Capper

The rotary knife on the capping machine clamps the bottleneck to keep the bottle upright and prevent rotation. Capping head keeps revolution and rotation, and achieves grasping cover, setting cover, cap screwing and cap-off under the action of the cam. Finished bottles are conveyed to the outlet bottle conveying chain from the capping machine through the outlet bottle track wheel, and finally they are sent to the 4-in-1 granule filling machine.

Features:

• Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
• All 304stainless steel construction
• No bottle no capping,
• Automatic stop when lack of bottle

Equipment structure

• Base
• Rotary rinser
• Rotary pump filler
• Rotary juice filler
• Rotary capper
• Bottle infeed and outfeed system
• Control

Main configuration

• Touch screen: Mitsubishi
• PLC program controller: Mitsubishi
• Inverter: Mitsubishi
• Photoelectrical controller: Omron
• Proximity switch: Omron
• Other electrical components: Schneider
• Pneumatic component: Airtac
• Water pump: Nanfang
• Main motor: Siemens
• Bearing: Harbin